China high quality JMC high torque 6000rpm reduction Planetary Gearbox PLE80-L1-10 for dc motor application of planetary gearbox

Applicable Industries: Manufacturing Plant
Gearing Arrangement: Planetary
Output Torque: 4.7NM
Input Speed: 6000
Output Speed: 3500
Speed ration L1: 3,4,5,7,10
Speed Ration L2: 9,12,15,16,20,25,28,30,35,40,50,70,100
Weight: 2.35KG
Maxmum torque: 1.5 times the rated toque
The maximum permissible radio force: 400 N
Torsional rigidity: 4.7Nm/arcmin
Maximum input speed: 6000rpm
Rated input speed: 3500rpm
Average life span: 20000h
Output speed: 350
Packaging Details: carton 200x250x200mm

JMC high torque 6000rpm reduction Planetary Gearbox for dc motor


Key Features

  • Transmission smoothly, low noise, high rigidity, small space
  • Gear ratio 3-100
  • Precision 5-10 arcmin
  • Economy, reliable
  • Specifications

    Technical paramters 1

    Maximum torque 1.5 times the rated torque
    The maximum permissible radial force 400N
    The maximum allowable axial force 420N
    Torsional rigidity 4.7Nm/arcmin
    Maximum input speed 6000RPM
    Rated input speed 3500rpm
    The noise <60dB
    Full of efficiency L1 >= 96% L2>=94%
    Return clearance P0 L1 <3 arcmin L2< 5 arcmin
    P1 L1 <6arcmin L2< 10 arcmin

    The moment of inertia

    L1 3,4,5 0.77 kg.cm²
    7.10 0.65kg.cm²
    L2 12,15,20,25,28,40 0.72kg.cm²
    50,100 0.58kg.cm²

    Technical paramters 2

    ated torque(N.m) Series Speed ration PLE80
    L1 3 50
    4 50
    5 90
    7 48
    10 22
    L2 9 50
    12 50
    15 50
    16 90
    20 90
    25 90
    28 90
    30 50
    35 90
    40 90
    50 90
    70 48
    100 22


    Dimensions

    Packing

    Certification

    Our ExhibitionEvery year, we will have booth in many international exhibitions to show our products and meet our customers.
    Welcome to see you in next 1 !

    About our company HangZhou Just Motion Control Electromechanics Co.,Ltd established in 2007, we have 10 years experiences in the motion cotrol area.
    Our main products are stepper motor drives, step motors, AC servo motor systems, integrated step servo motors, integated step AC servo motors,DC brushes and brushless motors and drive systems.we also provide complimentary mechaical products.suchas motor couplings, gearboxes, and linear motions.
    Our products are widely used and applied in the following industries:semiconductor,textile, packaging,laser,woodworking, printing,advertising,clothing,marble and ceramic,robotics and military.
    Our customers come froms all around the world:European, America, Canada, Middle East,Asia and so on!
    Sincerely hope we can have channce to cooperate!

    FAQQ1. What are your products can be use to ?
    A: Our products can be use in CNC routers ,CNC milling machine ,engraving machine, packaging machine,filling machine, cutting machine, printing machine,laser machine, carving machine, labeling machine and so on.

    Q2. What kind of Payment methods do you accept ?
    A: We can accept Paypal ,Western Union ,TT

    Q3: What kind of shipping methods do you use ?
    A:1)For samples or small batch , air shipping is recommended . (DHL,Fedex,TNT UPS ,EMS or Aramex) ,We will provide the tracking No. Once we get it after we ship out the products.
    2)For mass production or big batch, CZPT shipping/sea shipment is recommended .

    Q4: What is the lead time of my products?
    A: Lead time : For standard samples , 2-5 days will be OK .
    For mass production , the lead time depend on the quantities you need .
    Note:
    Sometimes your local customs may charge tax from you. then you should pay it to get the package, sometimes not have.The exact delivery time is delayed on the post office and customs, we can’t control it. If the product is delayed, pls pay more patience to wait and ask us to extend delivery dates for you.

    Q5:What is your warranty time ?
    A:Warranty time : 12 months. And we provide life-long technical service and after-sale service.

    Q6:Can i get a free sample?
    A:Sorry, we don’t provide the free sample.

    Types, Applications, and Lubrication of Planetary Gearboxes

    A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
    planetarygearbox

    Applications of planetary gearboxes

    The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
    The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
    Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
    The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.

    Types

    There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
    This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
    A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
    The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
    planetarygearbox

    Design

    A planetary gearbox is similar to a car's transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
    The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
    This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox's output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
    A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.

    Lubrication

    Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
    When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
    Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
    The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
    planetarygearbox

    Applications

    This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
    The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
    Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
    In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don't forget to explore their uses.

    China high quality JMC high torque 6000rpm reduction Planetary Gearbox PLE80-L1-10 for dc motor     application of planetary gearboxChina high quality JMC high torque 6000rpm reduction Planetary Gearbox PLE80-L1-10 for dc motor     application of planetary gearbox
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